Toner Station III

 

TONER STATION III is a workstation that allows you to process toner cartridges in a clean, practical and organized working area. The Toner Station makes the recycling process much faster besides having all necessary tools handy to keep the work space healthy and clean.

TONER STATION III is modified and adapted to fit Paraí’s filling machine: IN-VAC Compact (sold separately).

Please become informed with the station mode of operation and specifications:

STRUCTURAL SPECIFICATIONS AND MODE OF OPERATION

Technical Features:
Weight: 55 Kg
Length: 73 cm
Width: 80 cm
Height: 68 cm

A zincified iron rack 60 cm in height with revolving wheels that has textured electrostatic paint is included with the station, assuring a longer lifetime and higher resistance to scratches.

This structure also has the function of protecting the station whenever it is transported, since its structure’s metallic bars surround the station protects it from damage. The structure also serves as support base for the vacuum cleaner. This way it is quite easy to manipulate the station’s position.

The Toner Station’s layout gives the operator easy access to several accessories that accompanies the machine.

EXHAUST SYSTEM

The Toner Station III inner environment is free of floating toner powder.
All the air (2) in the interior of the Toner station III (contaminated by the floating toner powder particles in suspension) is drained by coolers placed inside of the exhauster system (1) and carried to a collection box composed by a labyrinth system with magnetic elements. The polluted air gets inside the collecting box leaving with almost no impurities.
After the work, the collection box should be removed for the user to vacuum all the powder retained inside.

WIND CURTAIN

 
In the machine’s external area (1), the pure air that is at the level of the user’s face is drained by the frontal coolers (2) causing the air to go down forming a wind curtain (3). It is located inside the machine with main function to stop the particles in mid air preventing from getting it out.
A video of the exhaustion process as well as the wind curtain may be seen at the following link: http://www.youtube.com/watch?v=iW3J03K_Qmo. The system has been simulated with smoke (dry ice) to show how the air flow works inside the station.

VACUUM CLEANER

 
There is a professional vacuuming system below the Station that is used to drain the powder residues left over from the toner cartridges. This vacuuming system, called IN-VAC, has been exclusively developed for this station.
The vacuuming system has in its interior a filter (3) which holds back all particles of any toner powder currently existing on the market. The filter has a 3kg storage capability and can be easily removed for cleaning. After it’s all cleaned, the filter may be used again for many times. The filter which can be separately acquired is placed in the vertical position guaranteeing a better absorption from the toner powder.
(1) Only the vacuuming system hose is visible being very accessible to the operator.
The vacuuming system is activated by switches strategically placed in the front display of the machine.

STATION’S RACK

 
A rack made specially for the machine is sold separately and serves as the base for the station.
(1) The rack is made of a zincified iron structure with an electrostatic paint.
(2) Four revolving wheels allowing the operator to place the station in the desired position.

TOOLS AND ACCESSORIES

A set of useful tools and accessories are included with the Toner Station:
A function electric screwdriver gives you the speed and precision to the most common tasks during the cartridge disassembling/re-assembling process. (1)
A Tool Set (2)(screwdriver, pliers, clamps, brushes and hammers) are used in nearly all types of toner cartridges besides a spinning cartridge holder (3), with a silicon base, to support the toner cartridge.

TRAY AND HOLDERS

 
Toner Station III contains two trays (2) which are positioned below the working desk. There is a special space (4) in the front of the machine that can be used to store screws and pieces left from the cartridge’s disassembling and assembling. The Station also contains a cylinder holder (1) to accommodate the toner cylinder when it’s removed from the cartridge, avoiding it’s exposure to light.  It is located behind the wind curtain’s coolers.

MAIN FEATURES

VERSATILITY – Toner Station III is an ideal system to process toner cartridges due to its versatility. The user can open it, clean it and re-assemble toner cartridges.

LOW POLLUTION – The wind curtain and the exhaust system transforms toner cartridge recycling into a hygienic and healthy process, since the powder particles do not come out of the station and the operator has minimal contact with the powder.

READY TO WORK WITH FILLING MACHINE – Toner Station III is ready to be attached to a semi-automatic filling machine Mech Dual Toner. With this connection, the user can combine all the benefits of the Toner Station with an easier and more precise filling process.

EASY MAINTENANCE – Toner Station III was projected to allow easy maintenance and servicing. Separate and removable parts can be easily replaced by the user, without the need to ship the machine for servicing.

LOW COST – Toner Station III is highly cost efficient, in considering its productivity gain, and both the increased quality of the cartridges and of hygiene at the work place.

MARKETING – Besides all the increases of productivity, efficiency and hygiene, Toner Station III is also a great marketing instrument when it’s presented as a production tool of your company. Its technical features combine to compliment an organized process, which will result in the end in heightened consumer confidence and relying faithfully to your service.

TONER STATION III x COMPETITORS
Toner Station III has unique features, because many of its functions can not be found in any other product, such as:

REMOVAL OF POWDER RESIDUE FROM CARTRIDGES

TONER STATION III: Removes powder residues from a cartridge through a vacuuming system and stores it temporarily in its inner filter.
COMPETITORS: A few machines were created with the goal of just removing the toner residue, through a compressed air system. Many problems occur because of that, because along with the air that comes out, water particles enter and accumulate in the cartridge.

HYGIENE

TONER STATION III: The wind curtain and the exhaust system assure an effective removal of the toner particles from inside the machine.
COMPETITORS: A big and noisy compressor is needed for the toner powder exhaust, creating a loud and noisy working environment.

FILTER CLEANING

TONER STATION III: The filter (which holds up to 3 Kg) is easily removed, and the powder is removed and disposed in an ecological manner.
COMPETITORS: The filter is cleaned through a process of reversion of the air flow, which is also loud and noisy.

CARTRIDGE FILING

TONER STATION III: When combined with the Mech. Dual Toner, the toner station gets yet another advantage over its competitors which is the option of filling.
COMPETITORS: There are no toner cartridge processing machines that are able to be filled.

CONCLUSION

The Toner Station III is a unique machine, which will offer more versatility, speed and hygiene to the user, and place you and your company at a higher technological level, very far beyond those who fill cartridges without using this technology.